Door-specific jigs
Dedicated jigs for each door variant, riding the conveyor to hold panels in a known position at both cells.
JJ TechnoplastAutomotive
Plasma Treatment & Gluing Line
A turnkey line of two robotic cells that plasma-treats and glues TATA Sierra door panels, linked by a jigged conveyor.
RoleMechanical & Integration
- Cycle time
- 1:45min / part
- Output
- 3×
- Robotic cells
- 2
- Client
- JJ Technoplast
- Role
- Mechanical & Integration
- Software
- SolidWorksFusion 360RoboDKANSYS
The problem
Door panels needed plasma surface treatment followed by adhesive application. Moving large panels between the two processes by hand was slow and inconsistent.
What I designed
Plasma gun gripper
An end effector that mounts the plasma gun on the robot for consistent surface treatment.
Automatic booth doors
Automated doors that pass the part from the plasma booth to the gluing booth without operator involvement.
Line layout
The overall setup, from the loading station through both booths, including the conveyor transfer between cells.
Outcome
A conveyor-linked dual-cell line with a 1 min 45 sec cycle across both operations, tripling production output.
Next project
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